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To make concrete sleepers, oil the mould & assemble, put 2 pieces of foam in the slots, place the mould on a piece of paper with the foam down, half fill with concrete, place reinforcing strip in then fill  & vibrate.The reinforcing strip is stainless steel 1/2"x 17"x 1/16" twisted into a corkscrew. Remove from mould after 24hours or 12 when warm.Leave to harden at least 1 month.
Ready to start 800 sleepers December 30th 2002
Filled moulds setting
Removing sleepers from moulds

  

 

 

 

 

 

 

 

 

 

 

 

 

 

Concrete Sleeper Moulds

When I decided to build a steam engine, I of cause wanted some track to run on. Having lived here for 40 years I knew the land was red clay & very sticky when wet, so I knew wooden sleepers wouldn't last 5 minutes.

I decided on concrete so I came up with the design that I used which is simple & it works. The only alteration I have made is to the shape which is prettier, more economical & looks professional. These are the plans as used by me.

       
Vibrating moulds with electric drill & bent wire.Moulds ready to fill.
Gloria filling moulds.                Gloria mixing concrete

      
 I have all the old moulds left & I won't need them again  they are for sale £10 each

                

Sleeper stack & empty moulds.                   

I woke on 25th June 07 & found 12" of water

on the front.This had come down the lane to the

right from the fields behind, hence the red clay.

There was 2" of water under the floor boards.

Within 12 hours the water had gone & the track

was undamaged.

     

                  After a storm